• Benefits of Industry 4.0 for Cable Making Machines

    Industry 4.0 is revolutionizing the cable manufacturing industry by making machines smarter, more efficient, and highly adaptable. By embracing these technologies, manufacturers can stay competitive, reduce costs, and meet the growing demand for high-quality cables in industries such as energy, telecommunications, and automotive.

    Upgrade to Industry 4.0-enabled cable making machines today and lead the future of wire and cable production!

  • Artificial Intelligence Cable Machinery Factory

    • Increased Efficiency: Automation and real-time monitoring reduce manual intervention and streamline production.
    • Enhanced Quality: AI and big data analytics ensure consistent product quality and minimize defects.
    • Cost Savings: Predictive maintenance and optimized processes reduce downtime and material wastage.
    • Flexibility: Smart machines can quickly adapt to different cable types and production requirements.
    • Sustainability: Energy-efficient designs and reduced material waste contribute to eco-friendly manufacturing.

  • CAPSTANER smart factory system for cable industry

    Applications in Cable Manufacturing

    Wireless network controls all machines

    Extrusion Lines

    Smart extrusion machines with real-time thickness control and defect detection.

    IoT-enabled temperature and pressure monitoring for precise insulation and sheathing.

    Stranding and Twisting Machines

    Automated stranding machines with adaptive tension control for uniform output.

    AI-driven quality inspection for detecting irregularities in stranded conductors.

    Testing and Inspection

    Advanced testing equipment with AI-based defect classification.

    Real-time data logging for traceability and compliance with industry standards.

    Coiling and Packaging

    Robotic coiling systems for efficient handling and packaging of finished cables.

    Automated labeling and tracking for improved inventory management.

  • Automatic Integrated Forming Process

    One time forming production process of cable and wire.

    wire drawing processing for industry 4.0

    Drawing

    wire stranding processing for industry 4.0

    Stranding

    wire extruding processing for industry 4.0

    Extruding

    wire cabling processing for industry 4.0

    Laying-up

  • Industry 4.0 Characteristic

     As a future trend, the factory will realize the networking of internal and external services through Internet and Internet of things, and develop towards the trend of Internet factory. Subsequently, collect and analyze all kinds of information of the production workshop, feed back to consumers, and analyze the information collected from the factory as big data, so as to open up more and new business opportunities. How to deal with the massive data collected from the workshop by hardware will also determine the value of services and solutions to a large extent. In other words, under the Internet manufacturing mode, manufacturing enterprises will no longer control production from top to bottom, no longer engage in separate design and development links, or separate production and manufacturing links, or separate marketing and service links. But from the beginning of customer demand, to receiving product orders, seeking cooperative production, purchasing raw materials or parts, joint product design, production and assembly, the whole link is connected through the Internet and real-time communication, so as to ensure that the final products meet the personalized customization needs of large-scale customers.

     

    With the ubiquitous Internet and convenient logistics system, the R & D, design, production, sales and service processes of products may not necessarily be completed independently in an enterprise, or even in a country, but may be decomposed, outsourced, crowdsourced to different enterprises, or even all over the world. In the future, the competitiveness of an enterprise does not lie in the number of resources and core technologies, but in the ability to analyze information data, integrate resources and internationalize resources.

     

    The flexibility of production and manufacturing represents the future development direction of the manufacturing industry. It will enable enterprises to respond quickly and easily to the changes of customers' needs, and ensure that their production is competitive, and meet the personalized customization needs of large-scale customers. The enterprise itself will realize the transformation and upgrading from simple manufacturing to "manufacturing + service".

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