50RPM 4000mm Power Cables Armoring Lay Up Machine Drum Twister Machine

1.Application:

Drum Twister 3150mm 4000mm Wire and Cable Production line is used for laying-up of large section, long length power cables. The line is used for steel wires armoring of power cables too.the line is for laying-up of pre-spiral or non-pre-spiral cable cores and Milliken cable. This is our fist product with top quality in China and also price is very competitive.

2.Feature:

1 The line is controlled by PLC for regulating, starting, operating and synchronization of respective electric motors. The electrical control system is advanced, easy and reliable operation.

2 Independent motor driven is used for rotating pay-off stands, taping heads, and belt caterpillar respectively, the lay length is precision and stable. Independent motor-driven rotating pay-off stands rotate synchronously with rotating take-up can also rotate independently. Rotating take-up stand is supported by under rollers enhanced structure rigidity, reliability, and stability of rotation. The line is provided with various protection measures and auto-stop function if there is any fault, easy and reliable operation.

3.Main Technical Specifcation of Big Cross Section Cable twisting machine drum twister laying-up 120-130 mm

4.    The main technical parameters：

• 2500mm  rotation  Pay-off frame
• Specification of pay off bobbin: PN2500 (user Standard Implementation)
• maximum load ：12T
• Maximum rotating speed: 40R / min
• Motor power: 22KW (AC variable frequency motor)
• Setting out tension: 20 ~ 300kg
• The pay off frame is a fork cantilever structure, which is driven by a separate motor. It can rotate synchronously with the take-up frame, or it can be fixed, or it can be inched manually.
• The pay-off tension force is controlled, which can be adjusted arbitrarily under shutdown and operation.
• The bobbin is clamped, adopts shaftless type, and is driven by a separate motor.
• The upper and lower bobbin are driven by the user.
• Pneumatic braking device is adopted.
• Each pay off frame is equipped with an operation station, which can control the inching rotation or stop of the pay off frame

3. 1600mm rotation pay-off frame

• Specification of pay off bobbin:PN1600 (user Standard Implementation)
• Maximum load: 6T
• Maximum rotating speed: 40R / min
• Motor power: 15kw (AC variable frequency motor)
•  Pay off tension: 10 ~ 150kg
• The pay off frame is a fork cantilever structure and is driven by a separate motor. It can rotate synchronously with the take-up frame, or it can be fixed, or it can be inched manually.
• Pay off tension control, which can be adjusted arbitrarily under parking and running conditions.
• The bobbin is clamped, adopts shaftless type, and is driven by a separate motor.
• The upper and lower bobbin are driven by the user.
• Pneumatic braking device is adopted.
• Each pay off frame is equipped with an operation station, which can control the inching rotation or stop of the pay off frame

4 # type through wire frame

•  Only the central pay off rack is equipped with this device.
• Horizontal and vertical four guide roller structure, guide roller spacing can be adjusted manually

5. Guide roller frame

• Two opposite pay off racks share one set of this device.
•  Combined structure of guide wheel and guide roller
• Filling rope pay-off frame
• Specification of pay off reel of filling rope: outer diameter × aperture × width  400 × F22 × 360mm (10 balls)
•  Specification of pay off reel of filling rope: outer diameter × aperture × width F800 × F52 × 320mm (4 balls)
• There are two-layer structure, 10 small-size paying off groups in the upper layer and 4 large-size paying off groups in the lower layer.
• There are 2 sets in total, which are respectively placed on both sides of the cable traveling center line
• Three row assembling die holder
• Drawing die size: 160 × 160mm (outer diameter) × Outer width)
•  The device is equipped with three wire die bases.
• Three or four cores share a wire template, which is equipped with a fan-shaped pressing wheel to ensure that the cable core will not deflect.

6. 42 head steel wire pay-off rack

• Pay off rack: 42 + 42
• Specification of pay off bobbin: Ф 500 (user Standard Implementation)
• Diameter of armored steel wire: Φ 1.5～ Φ 4.0mm
• Maximum number of armored steel wires: 84
• The device includes 84 coil steel wire paying off frame, conductor column, steel wire straightening device, etc.
• The pay off racks are respectively on both sides of the equipment center line, and the pay off racks on each side are hung with wire reels on both sides
• Equipped with single row wire die base, and wire die size: f160 × 160mm (outer diameter) × Outer width).

7. 2500 Drum type take-up and arrange line rack

• Specification of take-up reel: PN2500
•  Maximum speed: 40R / min
• Cable forming pitch moment: 200 ~ 5000mm
• Maximum load capacity: 12t
•  Cable pitch : 25～150mm
• Winch rotating motor: 55kW (AC variable frequency motor)
• Take-up motor : two × 5.5kW (AC variable frequency motor)
• The rotary take-up frame adopts fork type supporting wheel structure, and a separate motor is directly driven by synchronous belt. It has the functions of left-right rotation and parking.
• The reel is clamped, adopts shaftless type, and is driven by a separate motor.
• The AC variable frequency motor is used for take-up and controlled by the frequency converter. The maximum tension of take-up can reach 250kg, which can be set, modified and displayed on the touch screen. The take-up can jog forward and reverse.
• AC variable frequency motor is used for cable arrangement and frequency converter control. The arrangement pitch can be set, modified and displayed on the touch screen. The arrangement direction can be switched automatically and can move quickly. The left-right and inching functions can be set on the touch screen.
•  Pneumatic braking device is adopted.
• The upper and lower plates adopt hydraulic lifting platform and are equipped with independent hydraulic station.