400/48 Bobbin Steel Wire Armouring Machine.

1. Application:

The machine is mainly used for single-layer armor of steel wire and copper wire shielding of less than 48 wire. It also has the function of winding metal wrapping and non-metal wrapping.

2. Main parameter of 400/54 steel wire armouring machine

• Max OD before armoring: Φ60mm
• Steel wire diameter: Φ0.8-4.0mm Steel,
• Rotation speed :23.83-53.01r/min
• Line speed: 3.981-30.073m/min
• Armoring pitch:75.1-1262mm
• Taping machine speed:450r/min
• Pay-off bobbin size in cage:  PN500
• Pay-off bobbin size out cage: PN2500
• Take-up bobbin size:PN2500
• Capstan wheel dia. :Φ2000mm
• Cage rotation motor power:55KW
• Machine center high:1000mm

• 2500mm portal  pay-off rack
• # type through wire frame
• 48/500 main cage
• Assembling die holder
• Φ400/ 2 taping head
• Meter counter 
• Φ2000mm dual wheel capstan
• 2500mm portal take-up and traverse line rack
• Mechanical transmission system
• Electrical control system
• Safety fence

• Size of pay off reel in cage: PN500
• Speed range of winch cage: 23.83 ~ 53.01r/min
• Steel wire armor pitch range: 75.1 ~ 1262mm
• The main winch gearbox is a six-stage gearbox,
• with hard tooth surface gears in the gearbox, left-right and neutral functions, and forced lubrication of oil pump motor.
• The cage is composed of gearbox, seamless tube hollow spindle, winch, wire reel frame, pneumatic brake device, etc. the main machine is connected by large-diameter pipe, and the support disc is supported by multi-section tugboat, with good overall rigidity and stable operation. A new type of gear untwisting mechanism is installed behind the winch. The untwisting is realized through this mechanism, which has the characteristics of small gear clearance and low failure rate.
• Tension band is used to adjust the tension of wire reel frame in the cage, which can keep the tension of core wire released from each cradle stable and balanced; The center of the reel adopts a threaded structure, the screw sleeve is equipped with a rolling bearing, the rolling bearing supports the center, the threaded sleeve is flexible, and is equipped with a mechanical locking mechanism. The upper and lower reels are convenient and fast.
• The front end of the stranding cage is equipped with 48 monofilament pre deformation devices to prefabricate the stranding pitch and improve the cable quality.
• Tungsten steel mould shall be adopted for all wire nozzles.
•  Disc pneumatic brake is adopted for the main winch brake, and multiple groups of brakes act at the same time to ensure efficient and stable braking.
  

• Professional and customized wire and cable solutions
• Suggestions and guidance of the overall cable factory operation
• Overseas on-site installation and operation instruction
• Cost accounting service of raw materials and accessories
• Cost accounting service of overall production operation
• Talent delivery and training service
• Lifetime after-sales online consultation service
• Maintenance, reconstruction and upgrade services of the overall equipment
• Additional support, such as raw material or accessories supply and suggestions, etc.